Adjust: S Spring preload Fine adjustment bottom Adjustment steps: S Loosen the locknut 1. Remove: S Oil filler plug 1 4. Diode S Remove the diode from the wire harness. Install: S Pad shims onto brake pads S Brake pads S Pad spring Installation steps: S Connect a suitable hose 1 tightly to the caliper. S Connect the pocket tester Ω 100 to the pickup coil terminal. Measure: S Brush length a Out of specification! Slowly apply the brake lever or pedal several times. This is the same information the dealer technicians and mechanics use to diagnose and repair your bike.
S Apply a fine lapping compound to the valve face and repeat the above steps. S Turn the adjuster 2 in or out until the specified pedal height is obtained. Check: S Battery condition Volt meter Battery condition checking steps: S Connect a digital voltmeter to the battery termi- nals. Replace brake pad as a set. Inspection steps: S Suspend thermostatic valve in a vessel. Not only is this a complete repair manual, but it also includes all the scheduled service information, tech service bulletins, recall information.
Install: S Pad shims onto brake pads S Brake pads S Pad spring Installation steps: S Connect a suitable hose 1 tightly to the caliper bleed screw 2. Side cowling left and right Meter panel Damper Wind shield Inner panel Front flasher light lead Disconnect. S Put a piece of Plastigauge a on the crank pin. Adjust: S Brake pedal height Adjustment steps: S Loosen the locknut 1. Inspect: S Air filter element Damage! Install: S Bulb Secure the new bulb with the bulb holder. Install: S Lower crankcase 1 onto upper crankcase 2 Place the lower crankcase assembly onto the upper crankcase assembly. Stop the engine and place an oil pan under the drain bolt.
Measure: S Oil clearance main journal Out of specification! S Install the rubber washer 3. Inspect: S Fuses 1 Inspection steps: S Connect the pocket tester to the fuse and check it for continuity. Start the engine and let it warm up for several minutes. Install: S Clevis pin 1 S Washer S Cotter pin 3. All diagnostic and repair procedures are covered.
S Be sure that the arrow mark a on the piston points to the exhaust side of the engine. Free play: 10 X 15 mm At clutch lever end 2. Adjust: S Brake lever position distance a from handle grip to front brake le- ver Adjustment steps: S Turn the adjuster 1 while pushing the front brake lever forward until the desired lever posi- tion is obtained. S Take care that no coolant splashes onto painted surfaces. Measure: S 10 link length drive chain a Out of specification! Remove the parts in the order below. Inspect: S Cooling system Decrease of pressure leaks! S Do not use water containing impurities or oil.
Wiring connection S Check the entire ignition system for connec- tions. S Install the valve into the cylinder head. Drive chain slack: 40 X 50 mm 3. Replace, then inspect lubrication system. Replace piston and rings as a set. The problem is that once you have gotten your nifty new product, the yamaha tdm850 complete workshop repair manuals 1996 2000 gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging.
Replace the master cylin- der assembly. S Starter jet 1 G. Install: S Clutch springs 1 S Clutch spring bolts 2 8 Nm 0. They must be installed in their original positions, or the correct oil clearance may not be obtained causing engine damage. Register a Free 1 month Trial Account. Repair Defective ring s , valves, cylinder Same as without oil head gasket or pis- ton is possible! S Apply a light coat of an adhesive for rubber on the handlebar end. If not, try another weight until the wheel is bal- anced.
B To the air filter case. Remove: S Drive axle assembly 1 2. Tighten: S Ring nuts lower and upper Tightening steps: S Tighten the ring nut lower 1 using the ring nut wrench 2. It is specifically written for the do-it-yourselfer as well as the experienced mechanic. S Turn the adjuster 2 in or out. S Observe thermometer, while stirring water con- tinually. The manual has detailed illustrations and step by step instructions.
Measure: S Spring tilt a Out of specification! Commutator wear limit: 27 mm 3. Wear limit a : 0. S Place reliable thermometer in a water. Brush spring force: 570 X 920 g 7. Inspect: S Front wheel axle. Battery + lead Tester — lead! S Always replace the entire water pump. S Oil seal Excessive oil leakage! Remove: S Cover plate 1 2.
If the continuity is faulty as any point, re- place the switch. Dry each terminal with an air blower. S Press the valve through the valve guide and onto the valve seat to make a clear pattern. F Fasten the brake hose with plastic bands. Rear brake switch Fuse Engine stop switch Start switch Front brake switch Main switch Clutch switch. Activate the brake lever or brake pedal. Check: S Clutch cable free play a Out of specification! Fork seal driver weight: 90890-01367 8.