With headlight needing to find a wiring diagram for it if anyone can help I would appreciate it. How to build a mini bike frame metal pinterest mini bike mini how to build a mini bike frame. Connect to the negative — terminal on ignition coil 2. Remove the fasteners securing the factory ignition control module from the electrical caddy. If you suspect that the battery may have issues. Using a 10mm socket remove the mounting bolts on each side of the electronics enclosure.
By melting and breaking the electrical circuit, the fuse protects the remaining components in electrical system. I've always wired black to black, blue to blue, white to one of the throttle wires and the other throttle wire to the drink bottle holder bolt to earth it. Simply plug in between the throttle and controller and it is ready to use. Any body else have any good ideas to add to this? Inside the fuse is a fusible metal link that melts when exposed to high current flow. I have been trying to use the schematics but I still can't seen to get it right. It is not necessary to disconnect any of the wiring going to the fuse box, or the ignition terminal. Now fix the red wire of the kill switch onto the frame by using the top bottle holder screw and the wiring is complete.
Identify switched +12 volt wire and tach wire if equipped going to the coil. X7 wiring diagram pocket bike and mini bikes wiring diagram pocket bike engine diagram schematic diagram saferwholesale v vspfiles assets images 11 bike rear axle. Common wire sizes on your bike are 16 and 14 gauge wire. Make sure the location is away from moving parts and heat sources. You will attach the two that you removed to the right side bracket in Section 4C.
The Interstate battery guy gave me a 6 volt, 7 ah, sealed, A. By cooking I mean that it will get nice and hot, also a little stinky as the insulation on the motor windings melts away. From the left side of the bike, push the bike up to the vertical position and press down on the foot lever until both feet of the stand are in contact with the ground. The box is designed to be mounted to the top frame rail between split tanks, but can be mounted in a wide variety of places. The ignition switch lead wire should not be covered by the other wire harnesses. Depress the tabs of the main fuse connector to disengage it from the electrical caddy Thunder Heart Performance Corp. The 12 volt potential or voltage is produced by the alternator and the electrical energy is stored in the battery.
Disconnect the main fuse connector from the electrical caddy a. B Motorcycle frame and handlebar 1 Remove travel trunk and seat. How can one of these electrical meters help me with my trouble shooting?. The low level of resistance allows a huge amount of current to flow from the battery and can cause problems as the wires and components will overheat. Unscrew four shelter bolts M6, one on each side at front and rear to route antenna feeder. There is a vent line at the right rear of the tank, a vacuum line and the gas feed line on the left side of the tank at the petcock, and two speedometer connectors at the left front of the gas tank.
Secure the ignition module to the frame using one or more large cable ties. Installation of the Digital Ignition Module is the reverse of removal. This weeks excellent Video on Electrical Systems can be viewed by If you have any tech questions about our vehicles, please feel free to email them to. Connect to one of the negative ignition feed wires previously removed in step 7. This kit will modify the bike to have a variable speed throttle and controller so its speed can be continuously adjusted to whatever level the rider wants. Edit: I found out with my multimeter that the break handle switch was bad which is contributing to the difficulties in troubleshooting. The diameter of the wire varies with the amount of current flow in it required by the load.
Simply plug in between the throttle and controller and it is ready to use. Remove the sensor plate 11. The other wire if fitted is spare and should be covered with insulation to prevent shorting to the frame etc. You can also use it to see if a switch is working or not running a continuity test. My bike came with some sort of electrical drawing, but I have no clue how to read it. The bike must be turned off to reset the protection circuit.
This gives the current only one path of flow and increase the voltage available. It is a big mess and could really use the help. Rear fender — Remove the rear fender, by first disconnecting the taillight wires. There are several parts that must be removed in order to get the air-box out of the bike in one piece. Battery — Remove the battery by unscrewing the torx-head bolt that holds the chrome bracket in place. Remove fairing from your motorcycle when already mounted.
I have connected all of them in various combinations and have gotten the tail light to light up but it does not turn on when you squeeze the lever. For safety, disconnect the battery preferably both terminals. Parallel means that there is more than one path of flow. Okay so i feel like pulling hair out im very smart and learn very easy and fast but i just dont get it. X7 wiring diagram pocket bike and mini bikes wiring diagram pocket bike engine diagram schematic diagram saferwholesale v vspfiles assets images 11 bike rear axle. Take the black wire from the ignition module, cut to length and fit an insulator and female spade connector to the end.