Thoroughly clean all parts in cleaning solvent and inspect them carefully. Install choke housing on air horn. Unfortunately, I did not download Service Manual 8, although I did open it and look as some of it. Adjust engine mounts so that an equal amount of up and down adjustment exists. Either condition may be severe enough to stall the engine.
Loosen hose clamp and remove hose from back of pump. Clean thermostat in soap and water to remove any deposits or debris. Inspect thermostat for corrosion or other visible damage. Thoroughly clean gasket surfaces and install new gaskets. By knowing the values of the input voltage and the voltage drop across the known resistor, the value of the variable resistor can be determined.
Lift cap away from distributor. Reconnect coil high tension wire and turn off all accessories. Normal warm-up produces an intermittent flow of coolant that will stop within approximately five minutes at a given rpm. If transmission shift lever will not position properly in both gears, move transmission shift lever stud from top hole in shift lever to bottom hole and recheck for proper positioning. Start engine and allow idle to stabilize. Mercury Mercruiser Bravo One,Two,Three + Transom Service Manual Service Manual Application: Bravo One, Bravo One X, Bravo One X Diesel, Serial Number 0M198373 and Above. Clean the exterior of transmission before disassembly.
Start engine and idle for 2 minutes or until trouble code 42 sets, whichever occurs first. Crank engine for ten seconds if engine starts allow it run until it stops to relieve any fuel pressure in the system. Slide pump shaft and lever assembly and washer out of air horn. Remove flame arrestor, throttle cable and throttle body. Installation Front and rear bearings must be installed last as pilot will not fit into bearing bores if bearings are installed.
If not, replace the ignition coil. These voltages were derived from a known good engine. Shift lever must be positioned in the desired detent hole. Turn float bowl over to remove spring and check ball. Check fluid level as indicated on dipstick. Engine must be as level as possible to ensure complete draining of cooling system.
Consult your Authorized Mercury MerCruiser Dealer before attempting this procedure. Torque to 35 lb-ft 48 Nm. Tighten all fasteners securely 75830 75828 Earlier Models. Install the regulator onto the cooler using the two screws with washers. Idle Mixture Needle: Inspect idle mixture needle.
Therefore, take care not to touch connector pins when removing or installing the module. Some gauges will have a terminal for the sender S. Verify — Repair Trouble code 44 is intermittent. Attach a suitable sling to lifting eyes on engine. To request a shipping quote please email us at engines4less. Remove thermostat housing and gaskets.
Remove power valve assembly and gasket. If continuity exists, replace the switch. Install sensor into housing and install two retaining screws. Coast Guard Rules and Regula- tions to minimize risks of fire and explosion. A special procedure must be followed to adjust idle rpm. Ensure all petcocks and drain plugs are installed and tight.
Reinstall the water pickup or the through the hull fittings in the proper locations. Place starter motor in position and install mounting bolts. Remove manifold assembly and discard gaskets. Blow dry with compressed air or allow to air dry completely. Check the battery cable connections. Customer Service Was a problem found? Position snap ring on upper end of shaft and hold in place with block of wood. If equipped, remove top and then bottom drive shaft shields at engine end of extension drive shaft.