Check stub axle, hub, cage and balls for indentations pitting and signs of seizure. Note: First mark installation position. Damaged dented grease caps allow ingress of moisture, therefore always use the illustrated tool. We had some problems with the clutch. On Diesel engines an exhauster is installed to create the required vacuum. Even in the '60s and' 70s, Beetle manages to remain market leader, despite the fact that the Beetle - the car becomes obsolete.
Do not reuse drained hydraulic oil. No intermediate shaft Oil pump is chain driven Piston crown cooling via oil spray jet Rod-type ignition coils with integrated output stage. The Plus suspension is installed in Passat models with engine output 110 kW 148 hp and above. And the booster removed to give access to install the clutch line behind it. They mainly differ with regard to the dials. During the final road test, make sure that at least one controlled brake test is included pulsations must be felt at the brake pedal. Splines must be free of oil and grease.
Illustration shows the housing in cross section for better view 1 - Puller, e. The engine computer requires a software change to make it work with the manual with no check eng lights We use Malone tuning for this. Service to Volkswagen owners is of top priority to Volkswagen and has always included the continuing development and introduction of new and expanded services. B - Vent hole Fig. Checking radial play - Press lower part of wheel outward and inward. Note: Use vice clamps, check vice clamps for impurities e.
Pull off protective foil and stick onto joint. Though the do-it-yourself Volkswagen owner will find this manual indispensable as a source of the same detailed maintenance and repair information available at an authorized Volkswagen dealer, the Volkswagen owner who has no intention of working on his or her car will find that reading and owning this manual will make it possible to discuss repairs more intelligently with a professional technician. In 1974, the company produces in Light Car Golf, he instantly becomes the new favorite. Page 3 of 5 45-3 Thoroughly clean all unions and the adjacent areas before loosening, do not use aggressive cleaning agents such as brake cleaner, petrol, thinners or similar. By turning the steering wheel back and forth about 30 to center axis a knocking noise will be heard if there is excessive play.
The following pic is from under the with the trans removed near the rack. Both links on this thread are bad I also tried a few manual download links of the sticky thread Allot of the links on that tread are dead as well. The sealing lip - arrow- points toward tool - Drive sealing ring into stop 1 - Sealing ring. Note: Grease all mountings before installing with G 000 602 grease. Installing Note: Hydraulic units supplied as replacement parts are already filled with hydraulic fluid and bled. Note: If the cover will not pry open, insert screwdriver and pry from the opposite side. Note: Hold piston in front of caliper housing.
Specification: 85 - 95 bar 1232 - 1377 psi Note: If the reading is higher or lower than specified replace pump. Volkswagen Passat B5 Service Manual: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 1. Manual Transmission 02A, Repair Group 30 11 - Pedal cluster mounting. To remove, turn suspension strut until retaining lugs are positioned above the cut-outs. An additional shoulder belt guide corrects the belt position for children with a height from 1. The mobile phone is connected to an interface box fitted below the armrest. If too much D6 is used the release torque when next disassembling will be too high.
This Passat Tdi came from Canada for me to convert to manual trans. Adjusting wheel bearing play Page 42- - Firmly depress brake pedal once, this adjusts the rear brakes. Im not about to attempt working on this car myself until I have the proper documents. Place removed parts on a clean surface and cover. Page 48-7 - Remove trim below steering column switch. Just remember to not turn the steering wheel.
If complaints are received determine cause with the help of pressure and leakage tests. We had this out bunch of times figuring out how things go. Mounting triple-rotor star Note: The side of the star with a chamfer arrow goes onto the axle shaft splines first. Front brake disc mm dia. Brake fluid is poisonous and must not be siphoned by mouth through a hose.