Special Bearing Remover Bearing Remover Drive the new bearing into the shaft using a bearing driver. Signal Light Holder Upper Fork Bridge Mount Bolt Remove the upper fork bridge mount bolt. I: Inspect and clean, lubricate, refill, repair or replace if necessary. Cover Remove the gear shift spindle. Install the engine to its original position with a jack or other adjustable support. Remove the right and left side cover bolts and then remove the two upper lock bolts to remove the rear fender.
Remove the two screws attaching the brake fluid reservoir cap. The brake pads can be replaced without removing the brake fluid tube. Take out the piston pin. A: Adjust C: Clean R: Replace T: Tighten Regular Service Mileage km Whichever. Throttle Cable Bolts Remove the two master cylinder holder. The installation sequence is the reverse of removal. Remove the rear brake adjusting nut.
Install the oil seals and then install the brake caliper pistons with the grooved side facing out. Do not squeeze wires against the weld or its clamp. Do not splash brake fluid onto any rubber, plastic and coated parts. Remove the left and right side cover. Section 2 contains the service precautions for all operations and troubleshooting stated in this manual. Remove the right crankcase cover attaching bolts and right crankcase cover.
Can I print out a page? Protect wires and harnesses with electrical tape or tube if they contact a sharp edge or corner. Brake pedal released: No continuity. This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know. Measure each transmission fork claw thickness. Remove the gear shift cam bolt. When the coolant temperature is over 100 , never remove the radiator cap to release the pressure because the boiling coolant may cause danger.
Check if there is any loose wire. Rear Brake Adjusting Nut Rear Axle Nut Remove the rear brake panel fixing arm bolt. If the coolant level is too low, it means that there are abnormal conditions. Brake Disk Groove Install the speedometer gearbox by aligning the tabs with the grooves. Install the spring and then install the vacuum chamber cover.
Loosen the air cleaner connecting tube band screw. Connect the throttle cable to the throttle grip. Torque kg-m Remarks Strg stem nut 22×1. Bolts Remove the right crankcase cover. Register a Free 1 month Trial Account. Check if the coolant level is between the upper and lower limits on the reserve tank.
Use the piston head to push each piston ring into the cylinder. Vacuum Diaphragm Remove the needle holder and jet needle. Yes, this Manual can be used on as many computers as required. Materials and specifications are subject to change without notice. Install the wear indicator plate on the brake cam, aligning the mark on the plate with the groove on the brake cam. Raise the front wheel off the ground and check that the steering handlebar rotates freely.
Screw Remove the turn signal light holder screw. Remove the lower fork bridge mount bolt and then remove the right and left front forks. A table of contents is placed at the beginning of each chapter. Wire harnesses routed along with handlebar should not be pulled tight, have excessive slack or interfere with adjacent or surrounding parts in all steering positions. This Professional Manual covers all repairs, servicing and troubleshooting procedures. Remove the bolt and air cleaner case.