Keep clearance of 20 mm 0. Torque - Tie-rod End Rear Locknut: 9. Clamp Right clamp has red paint. Run the rear ignition coil lead over the shift lever tie-rod. Ball Bearing and Needle Bearing Do not remove pressed ball or needle unless removal is absolutely necessary.
Reverse Driven Output Gear 16T 5. Each manual provides step-by-step instructions based on the complete disassembly of the machine. Please do not remove these systems, or alter them in any way which results in an increase in noise level. Keep clearance of 20 mm 0. Once you download your manual it is yours forever.
Fan Motor Breather Hose 4. These manuals are your number one source for repair and service information. The initial maintenance is vitally important and must not be neglected. Be careful not get hurt when the housing comes out. Ignition Coil 1 Front 6.
Clean the fuel filter in a well-ventilated area, and take care that there are no sparks or flame any- where near the working area. Kawasaki Diagnostic System Connector 2. Ignition Fuse 10 A 10. The push rod does not return to its original position once it moves out to take up cam chain slack. After riding through muddy terrains, the radiator screen and the radiator should be cleaned immediately.
If any of the O-rings are damaged, replace them. Place the frame ground 2 terminal horizontally as shown. This allows some of the com- pression pressure to escape, making it easy to turn over the engine during starting. In accor- dance with the Periodic Maintenance Chart, clean the spark arrester. Throttle Pedal Free Play Air Cleaner Air Cleaner Element Oil High-quality foam air filter oil.
Replace any if the lips are misshapen, discolored indicat- ing that the rubber has deteriorated , hardened, or been otherwise damaged. Sheave Bushing Inside Diameter 40. Fuel injector trouble Inspect see chapter 3. With this manual on hand, you will have 100 confident to do a repairing and services with your own. Run the vacuum hose under the cover. Do not touch the spark plug, ignition coil or spark plug lead while the engine is running, or you could receive a severe electrical shock. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions.
Permanently removing, disconnecting, or rendering inoperative any component or element of design of the emission control systems. This manual contains maintenance and repair details: — Mechanical specifications of the vehicle — Technical specifications of the vehicle — Introductory Mechanics — Equipment elevation — Collisions — Products and supplies — Painting. If the outside diameter of the seating surface is within the specified range, measure the seat width as described be- low. Pinion Gear Shim s 4. The seal ends should be at lower area and the gap is less than 3 mm 0. This helps the tire beads slip off the rim flanges. First Torque - Cylinder Head Bolts M10 : 25 N·m 2.
Front Gear Case Breather Hose 2. Intake Air Temperature Sensor 3. Steering Wheel Free Play — — — Steering Gear Assembly Tie-Rod Length 80 mm 3. If any is worn down to the service limit, replace the brush assy. Thanks 50cc to150cc Service Manual For Tank Motorsports. All diagnostic and repair procedures are covered.